Oxide Dispersion Strengthened Ferritic Steel Wire Feedstock Development for Large-Format Additive Manufacturing

January 17, 2023

This INFUSE project seeks to demonstrate the viability of fabricating large, complex-parts from oxide dispersion strengthened (ODS) steel with advanced manufacturing. Exhibiting excellent radiation tolerance and high mechanical performance at elevated temperatures, ODS steel is a promising structural material candidate for near-plasma components in fusion energy systems. Its use, however, has been limited by a lack of manufacturability. This project will seek to produce ODS steel wire through a solid-state shear assisted extrusion process and then demonstrate that the wire can undergo controlled local melting while being welded with the final part sufficiently retaining the beneficial properties of ODS steel. This would allow the use of wire-arc additive manufacturing (WAAM) to manufacture large-scale ODS parts, even though ODS is currently only available as a powder. WAAM is a promising technique for producing components like the replaceable ARC vacuum vessel.

Commonwealth Fusion Systems

DUNS / SAM UEI: 117005109

Cody Dennett, cdennett@cfs.energy

Pacific Northwest National Laboratory (PNNL)

Dalong Zhang, Dalong Zhang